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Dependable Assortment of Safety Relief Valve From Size 15NB TO 600NB (ANSI/ASA/ASME B16.5/PN/NPT)

We Represent High Quality Pressure Relief Valve which is a Safety device designed to protect a pressurized vessel or system during an overpressure event. An overpressure event refers to any condition which would cause pressure in a vessel or system to increase beyond the specified design pressure or maximum allowable working pressure (MAWP). Design Follows API Standards such as 520, 526, & API 2000 etc. safety valve sizing are customized based on the flow rates required.

FEATURE & BENEFITS

Simplicity in Design:
PI Controls Europe Safety relief valve is simply designed wit minimum number of parts savings in inventory. All design options and the various effects of system conditions, back-pressure etc. Have been checked on PI Controls Europe in- house, in accordance with API standard.
Construction:
Continuous design developments and being backed by deep knowledge and infrastructure, PI Controls Europe has created different types of models to cater to the current needs of industries
Interchangeability:
Different models are available with optional accessories, by changing only a few parts, all PI Controls Europe Safety Relief Valve can be converted from the standard conventional valve to bellows type, O-ring seat seal or any type of lever or cap is required, reducing the inventory cost
Maintenance and Service:
Re-engineering has reduced the number of parts, saving by minimizing spares inventory & making maintenance easier and more cost effective
Material Selection:
All PI Controls Europe Safety Valve castings, forgings & raw material are made from ASTM / ASME specifications. A variety of materials are offered including non ferrous for low pressure & temperature, as well as stellited seating surfaces for high pressure & temperature and Teflon Lined for chemical and process industries
Seat Leakage Integrity:
Selection of nozzle and disc materials with precise lapping gives positive shutoff complies with relevant standard and prevents loss of flow media.

8100 Series Sefety Valve

8100 Series Safety Valve Flanged (8100SV/8100SRV)

The 8100 Series of pressure relief valves provides a wide scope of design in both pressure and temperature ranges.

8100SV - Gas, Vapour or Steam Applications
8100SRV - Liquid Applications

SPECIFICATIONS
Inlet Sizes 1" to 12" flanged
Inlet Rating
(for flanged valves)
ANSI Class 150 to 2500
Outlet Sizes 1" to 16" flanged
Outlet Ratings
(for flanged valves)
ANSI Class 150 and 300
Orifice Sizes Sixteen sizes - D through W
Set Pressure Range 15 psig to 6250 psig
Temp. Range -450°F to 1500°F
Materials Carbon steel body with stainless steel trim is standard. Special alloys are available for specific applications.
Conforming Standards API RP 520 TO 527
Code ASME Section III and VIII
Components
For Gas, Vapor, and Liquid Service
S.No. PART MATERIAL
1 Body ASTM A216 WCB/ CF8/ CF8M/CF3M
2 Nozzle 410 SS /304 SS /316 SS /316L SS
3 Adjusting ring 410 SS /304 SS /316 SS /316L SS
4 Adjusting ring pin 410 SS /304 SS /316 SS /316L SS
5 Adjusting ring pin gasket Soft iron/PTFE/Neoprene rubber/CAF
6 Disc 410 SS /304 SS /316 SS /316L SS
7 Disc retainer ringInconel X750
8 Disc holder 410 SS /304 SS /316 SS /316L SS
9 Guide 410 SS /304 SS /316 SS /316L SS
10 Guide gasket Soft iron/PTFE/Neoprene rubber/CAF
11 Bonnet ASTM A216 WCB/ CF8/ CF8M/CF3M
12 Bonnet gasket Soft iron/PTFE/Neoprene rubber/CAF
13 Stud B7 Alloy steel
14 Fastener B7 Alloy steel
15 Spindle 410 SS /304 SS /316 SS /316L SS
16 Spindle retainer Inconel X750
17 Spring Washer Carbon steel
18 Spring Alloy steel, Tungsten, Spring Steel
19 Adjusting Screw 410 SS /304 SS /316 SS /316L SS
20 Adjusting Screw locknut 410 SS /304 SS /316 SS /316L SS
21 Screwed Cap Carbon steel
22 Bellows Inconel 625 LCF
  Bellows ring & Flange 410 SS /304 SS /316 SS /316L SS
23 Bellows Gasket Soft iron/PTFE/Neoprene Rubber/CAF
BALANCED BELLOWS

This valve is the same as the conventional design except that a bellows has been added. When the bellows is installed, the educator tube is removed. Caution: It is important that the bonnet be vented to the atmosphere. A bellows is added to the conventional valve to deal with any of several situation.

  • Back pressure entering the valve through the valve outlet is excessive or variable. If back pressure fluctuates with ±10% of a nominal value, a bellows is required. If a built up back pressure exceeds 10% of the set pressure or cold differential set pressure, a bellows must be used.
  • If the entering fluid is slurry, highly viscous, or of a nature that it can enter the critical clearances between the guides/disc holders, protect that area with a bellows.
  • If the fluid being handled is corrosive to the upper works of the valve, isolate the bonnet chamber through use of a bellows. Conventional valves can be easily converted to a bellows design or vice versa through the use of retrofit kits. All valves are balanced bellows designs, meaning that they fully compensate for the effects of back pressure.
  • Lever: Standard safety valves are generally fitted with an easing lever, which enables the valve to be lifted manually in order to ensure that it is operational at pressures in excess of 75% of set pressure. This is usually done as part of routine safety checks, or during maintenance to prevent seizing. The fitting of a lever is usually a requirement of national standards and insurance companies for steam and hot water applications. A standard or open lever is the simplest type of lever available. It is typically used on applications where a small amount of leakage of the fluid to the atmosphere is acceptable, such as on steam and air systems. Where it is not acceptable for the media to escape, a packed lever must be used. This uses a packed gland seal to ensure that the fluid is contained within the cap
  • Open Bonnet: Unless bellows or diaphragm sealing is used, process fluid will enter the spring housing (or bonnet). The amount of fluid depends on the particular design of safety valve. If emission of this fluid into the atmosphere is acceptable, the spring housing may be vented to the atmosphere - an open bonnet. This is usually advantageous when the safety valve is used on high temperature fluids or for boiler applications as, otherwise, high temperatures can relax the spring, altering the set pressure of the valve. However, using an open bonnet exposes the valve spring and internals to environmental conditions, which can lead to damage and corrosion of the spring.

LIFT LEVER / OPEN BONNET

9100 Series Safety Valve Screwed (9100SV/9100SRV)

These are screwed valves equivalent to 8100 series conforming to API Standards.

9100SV - For Gas and Vapour Applications
9100SRV - Liquid Application

SPECIFICATIONS
Inlet Sizes 1" to 2-1/2" threaded
Outlet Sizes 1" to 3” threaded
Set Pressure Range 15 psig to500 psig
Temp. Range -20°F to 800°F
Materials Stainless steel base with stainless steel trim is standard.
Conforming Standards API RP 520 TO 527
Code ASME Section VIII
CODES AND STANDARDS

The Consolidated 8100 and 9100 series is compliant with the following codes and standards: - API 520, 526 and 527

APISTANDARD526-1995: Safety relief valves specified within this catalog comply with API standard 526 - Fourth Edition, 1995.

When ordering replacement valve that must comply with API Standard 526 - Third Edition,1984, contact the factory for verification of the correct replacement

GENERAL INFORMATION

Reliable performance and easy maintenance procedures are characteristics of this valve (when properly installed in suitable applications for its design). The parts are designed so that there is no blow down adjustment required when setting or testing the valve. This product is normally supplied with threaded inlet and outlet connections. Socket weld or flanged end connections are available as well. Product type designations change depending on connection sizes, orifice sizes, pressure range, and whether connections are male or female.

PRODUCT MATERIAL VARIATIONS INCLUDE:
  • 316 Stainless Steel
  • 304 Stainless Steel
  • Monel
  • Hastelloy
  • Alloy 20
  • Carbon Steel

1000 SERIES
SAFETY VALVE BARSTOCK

1000 Series Safety Valve Barstock (1000SV/1000SRV)
HOW TO SELECT PRODUCT CODE FOR ORDERING?
* For models not listed above, please request us directly

Threaded or Flange connection pressure relief valve conforming to manufacturer standards. The 1000 Series valves are designed and manufactured by Teleflo in compliance with ASME VIII. The Seat tightness, blow-down and capacity on all types of media meets the industry needs for over-pressure protection in chemical, petrochemical, refinery, power generation (nuclear and conventional) and other commercial applications.

SPECIFICATIONS
Inlet Sizes 1/4" to 2" Threaded or Flanged
Outlet Sizes 1/4" to 2-1/2" Threaded
Set Pressure Range 15 psig to500 psig
Temp. Range -20°F to 800°F
Materials Carbon Steel or Stainless steel base with stainless steel trim is standard.
Code ASME Section VIII
HOW TO SIZE A SAFETY VALVE?
SIZING FORMULAE
NOMENCLATURE:
  • A = Orifice area in Square inches
  • C = Nozzle Constant depending on
    Ratio of Specific Heats. (Refer Table A or Graph 1)
  • G = Specific Gravity (For Air 1 For Water = 1)
  • K = Co-efficient of Discharge 0.96.
  • M = Molecular Weight
  • P = Set Pressure x 1. 1 + 14.7 PSIA.
  • T = Inlet Temperature (°F + 460)
  • Wa = Required Air Capacity in lbs / Hr.
  • Wg = Required Gas / Vapour capacity in lbs Hr.
  • Ws = Required Steam Capacity in lbs / Hr.
  • L = Required Liquid Capacity in U.S.G.P.M.
  • Kc = Combination Correction Factor
    = 1.0, when a rupture disc is not installed
    = 0.9, when a rupture disc is installed
  • Pd = Diff. Set Pressure in PSI
Table A
k C k C
1.00
1.02
315
318
1.38
1.4
354
356
1.04
1.06
320
322
1.42
1.43
358
359
1.08 324 1.46 361
1.10 327 1.48 363
1.12 329 1.49 364
1.14 331 1.52 366
1.16 333 1.54 368
1.18 335 1.56 369
1.20 337 1.58 371
1.22 339 1.59 372
1.24 341 1.62 374
1.26 343 1.64 376
1.28 345 1.66 377
1.30 347 1.68 379
1.32
1.34
349
351
1.7
2
380
400
Curve For Evaluating Coefficient in the Flow Equation from the Specific Heat Ratio Assuming Ideal Gas Power

The size of the safety valve can be selected from Table B by calculating the area from the sizing formula and selecting the higher value of orifice area in the Table B.

* The sizing formula may vary depending on other factors

HOW TO INSTALL A SAFETY VALVE ?

After the equipment installation or valve fitting, the following checks have to be made:

a) Verify that the safety valve corresponds to those one foreseen by the equipment Manufacturer on the ground of its final use. Check also all technical data written on the valve body and on the relative certificate that must be included in the equipment technical documentation.

b) Safety valves must be fitted in vertical position and in a place easy to be reached to facilitate maintenance and eventual rapid discharge actions.

c) In case of vessels filled with gas or steams and liquids, the relative safety valve must be fitted in the vessel area containing gas or steam, anyway as much as possible far from liquids.

d) Connection between vessel and safety valve has to be as short as possible and It must have a flow sectional area bigger than valve outlet area.

e) No narrowing or cutting device must be fitted between safety valve and vessel unless They are foreseen and stated by the equipment. Manufacturer directly and in compliance with the rules and laws in force.

f) Pipings and connections must be cleaned and free of deposits, chips and scales.

Table B
CENTER TO FACE DIMENSION OF 8100 SERIES SAFETY VALVES
ORIFICE DESIGNATION SIZE (NB) ANSI FLANGE CLASS SELECTED ORIFICE AREA
(Sq.Inches)
CENTER TO FACE DIMENSIONS
(Inches)
INLET OUTLET INLET OUTLET A B
D 25 50 150 150 0.11 4 1/8 4 1/2
25 50 300 150 4 1/8 4 1/2
25 50 600 150 4 1/8 4 1/2
40 50 900 300 4 1/8 5 1/2
40 50 1500 300 4 1/8 5 1/2
40 80 2500 300 5 1/2 7
E 25 50 150 150 0.196 4 1/8 4 1/2
25 50 300 150 4 1/8 4 1/2
25 50 600 150 4 1/8 4 1/2
40 50 900 300 4 1/8 5 1/2
40 50 1500 300 4 1/8 5 1/2
40 80 2500 300 5 1/2 7
F 40 50 150 150 0.307 4 7/8 4 3/4
40 50 300 150 4 7/8 4 3/4
40 50 300 150 4 7/8 6
40 50 600 150 4 7/8 6
40 80 900 300 4 7/8 6 1/2
40 80 1500 300 4 7/8 6 1/2
40 80 2500 300 5 1/2 7
G 40 80 150 150 0.503 4 7/8 4 3/4
40 80 300 150 4 7/8 4 3/4
40 80 300 150 4 7/8 6
40 80 600 150 4 7/8 6
40 80 900 300 4 7/8 6 1/2
50 80 1500 300 6 1/8 6 3/4
50 80 2500 300 6 1/8 6 3/4
H 40 80 150 150 0.785 5 1/8 4 7/8
40 80 300 150 5 1/8 4 7/8
50 80 300 150 5 1/8 4 7/8
50 80 600 150 6 1/16 6 3/8
50 80 900 150 6 1/16 6 3/8
50 80 1500 300 6 1/16 6 3/8
J 50 80 150 150 1.287 5 3/8 4 7/8
50 80 300 150 5 3/8 4 7/8
80 100 300 150 7 1/4 7 1/8
80 100 600 150 7 1/4 7 1/8
80 100 900 150 7 1/4 7 1/8
80 100 1500 300 7 1/4 7 1/8
K 80 100 150 150 1.838 6 1/8 6 3/8
80 100 300 150 6 1/8 6 3/8
80 100 300 150 6 1/8 6 3/8
80 100 600 150 7 1/4 7 1/8
80 150 900 150 7 13/16 8 1/2
80 150 1500 300 7 3/4 8 1/2
L 80 100 150 150 2.853 6 1/8 6 1/2
80 100 300 150 6 1/8 6 1/2
100 150 300 150 7 1/16 7 1/8
100 150 600 150 7 1/16 8
100 150 900 150 7 3/4 8 3/4
100 150 1500 150 7 3/4 8 3/4
M 100 150 150 150 3.6 7 7 1/4
100 150 300 150 7 7 1/4
100 150 600 150 7 8
100 150 900 150 7 3/4 8 3/4
N 100 150 150 150 4.34 7 3/4 8 1/4
100 150 300 150 7 3/4 8 1/4
100 150 600 150 7 3/4 8 3/4
100 150 900 150 7 3/4 8 3/4
P 100 150 150 150 6.38 7 1/8 9
100 150 300 150 7 1/8 9
100 150 300 150 8 7/8 10
100 150 600 150 8 7/8 10
100 150 900 150 8 7/8 10
Q 150 200 150 150 11.05 9 7/16 9 1/2
150 200 300 150 9 7/16 9 1/2
150 200 600 150 9 7/16 9 1/2
R 150 200 150 150 16 9 7/16 9 1/2
150 200 300 150 9 7/16 9 1/2
150 250 300 150 9 7/16 10 1/2
150 250 600 150 9 7/16 10 1/2
T 200 250 150 150 26 10 7/8 11
200 250 300 150 10 7/8 11
For All Other Models Call For Certified Drawings
We offer both standard and specialized solutions for Safety Relief Valve , Serving to Oil & Gas,Refinery, Petrochemical,Shipbuilding & Marine, Ports, Ship Management, Nuclear Plants, Steam & Power Generation, Refrigeration & Air Conditioning,Engineering, Industrial,Water Treatment Plant, Paper Pulp Industry, Sugar, Fertilizer, Food Processing Plants, Chemical,Pharmaceutical, Engineering Works, Fabricators, Construction, Mining, Commercial Buildings Ie Hospitals, Schools,Shopping Malls,Apartments. We are serving Worldwide Clients based in Dubai, United Arab Emirates UAE, Saudi Arabia, Oman, Qatar, Kuwait, Bahrain, Iraq, Kurdistan, Yemen, Lebanon, Jordan, Sudan, Egypt, Nigeria, Algeria, Angola, Kenya, Tanzania, South Africa, Morocco, Libya, Kazakhstan, Armenia, Azerbaijan, Turkmenistan, Tunisia,Ghana, Tanzania, Uzbekistan, Senegal, Togo, Djibouti, Malawi, Republic of Congo, DRC, Gabon, Equatorial Guinea, Chad Mauritania,Niger, Côte d'Ivoire Ivory Coast,Cameroon,Uganda, Namibia, Ethiopia, Eritrea, Malta,Bostwana,Mauritius,Seychelles,Rwanda,Madagascar. We are Looking forward to fulfilling your expectations with the best of our product range. Our Excellent Logistics setup supports shipping of goods to major Cities Such As Dubai, Abu Dhabi, Al Ain, Sharjah, Ajman, Ras Al Khaimah, Fujairah, Doha, Muscat, Kuwait, Riyadh, Jeddah, Dhahran, Jubail And Yanbu, Baghdad, Basra, Mosul, Erbil, Sulaymaniyah, Manama, Beirut, Amman, Sanaa, Aden, Mukalla, Khartoum, Abuja, Algiers, Luanda, Nairobi, Dar es salaam, cape town, Durban, Johannesburg, Rabat, Tripoli, Benghazi, Misrata, Ashgabat, Almaty, Aktau, Yerevan, Baku, Accra, Tema, Lagos, Port Harcourt, Port Sudan, Tunis, Port of Mombasa, Dodoma, Dar Es Salaam, Aktobe, Tashkent, Balkanabat,Turkmenbashi, Kirku, Dakar, Lomé, Djibouti, Lilongwe, Brazzaville, Kinshasa, Libreville, Malabo, N'Djamena, Nouakchott, Niamey, Yamoussoukro, Yaoundé, Kampala, Windhoek,Addis Ababa, Asmara, Valletta,Gaborone,Port Louis,Victoria,Kigali,Antananarivo. We will be pleased to serve your requirements with the best of our products.

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